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Assembly Steps

Arms Module

This section shows the left arm assembly. The right arm is assembled the same way as a mirrored build, using the corresponding 300 mirrored part IDs. The fastener tables and steps here cover the left arm only.

Mechanical parts list
Part NumberQtyNotes
ASV1_400_02B1SLM 316L, As Printed
ASV1_400_03B1SLM 316L, As Printed
ASV1_400_04A1Aluminum 7075, Bead Blasting + Anodizing (Brass)
ASV1_400_05A1Aluminum 7075, Bead Blasting + Anodizing (Brass)
ASV1_400_06C1MJF PA 12, Dyeing-Dyed Black
ASV1_400_07C1MJF PA 12, Dyeing-Dyed Black
ASV1_400_11A1Aluminum 7075, Bead Blasting + Anodizing (Brass)
ASV1_400_12B1SLM 316L, As Printed
ASV1_400_13A1Aluminum 7075, Bead Blasting + Anodizing (Brass)
ASV1_400_14A1Aluminum 7075, Bead Blasting + Anodizing (Brass)
ASV1_400_15C1MJF PA 12, Dyeing-Dyed Black
ASV1_400_16C1MJF PA 12, Dyeing-Dyed Black
ASV1_400_17A1Aluminum 7075, Bead Blasting + Anodizing (Brass)
ASV1_400_18A1Aluminum 7075, Bead Blasting + Anodizing (Brass)
ASV1_400_19A1Aluminum 7075, Bead Blasting + Anodizing (Brass)
ASV1_400_20B1SLM 316L, As Printed
ASV1_400_10X1Flanged Ball Bearing, 4390N159, McMaster
ASV1_400_21X1Flanged Ball Bearing, 4390N159, McMaster
Electronics list
Part NumberQtyNotes
ASV1_400_01X1ENCOS Motor, EC-A5013-H17-100, used for left_shoulder_pitch_joint (Motor ID 13)
ASV1_400_08X1ENCOS Motor, EC-A4315-P2-36, used for left_shoulder_roll_joint (Motor ID 14)
ASV1_400_09X1ENCOS Motor, EC-A3814-H14-107, used for left_shoulder_yaw_joint (Motor ID 15)
ASV1_400_22X1ENCOS Motor, EC-A4310-P2-36, used for left_elbow_joint (Motor ID 16)
ASV1_400_23X1ENCOS Motor, EC-A4310-P2-36, used for left_wrist_yaw_joint (Motor ID 17)
Fasteners list
ItemQty
M3 x 10 flat head screws30
M3 x 12 flat head screws14
M3 x 16 flat head screws6
M3 x 8 socket head screws8
M4 x 8 flat head screws20
M4 x 12 flat head screws10
M4 x 8 socket head screws15
M4 x 16 socket head screws6
M4 x 20 socket head screws6
M4 x 25 socket head screws4
M5 x 25 socket head screws6
M3 inserts8
M4 inserts6
M3 square nuts6
M4 square nuts24
M4 thread tap1
Loctite 222 thread lockerAs needed

Assembly Steps

Arm assembly step 1

Step 2-2: Route the shoulder pitch motor cable with the XT30(2+2) connector through the motor’s hollow shaft.

Arm assembly step 2 Arm assembly step 3

Step 5-2 Shoulder Roll to Shoulder Yaw motor wiring: Connect the pre-cut XT30(2+2) cable from the Shoulder Roll motor to the top port of the Shoulder Yaw motor.

Arm assembly step 4 Arm assembly step 5

Step 8-2 Shoulder Pitch to Shoulder Roll motor wiring: Route the XT30(2+2) cable from the Shoulder Pitch motor through the hollow shaft, then attach it to the Shoulder Roll motor side port. Repeat for both arms.

Arm assembly step 6

Step 11-2 Shoulder Yaw to Elbow motor wiring: Connect the pre-cut XT30(2+2) cable from the Shoulder Yaw motor to the side port of the Elbow motor.

Arm assembly step 7 Arm assembly step 8 Arm assembly step 9 Arm assembly step 10 Arm assembly step 11 Arm assembly step 12

Step 16-2 Elbow to Wrist Yaw motor wiring: Connect the pre-cut XT30(2+2) cable from the Elbow motor to the side port of the Wrist Yaw motor.

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